XFGXG32/30/16 Wash-Fill-Cap-Screw Integrated Machine (for 5–30 ml plastic bottles of oral liquid)
XFGXG32/30/16 washing, filling and capping machine (5-20 plastic bottle oral solution)
Category:
Liquid Production Line Series
Main uses:
Main purpose:
This integrated three-in-one filling and packaging machine represents a domestically innovative breakthrough in its class. It combines ionized-air bottle cleaning, negative-pressure filling, and magnetic cap-securing into a single unit, making it suitable for the cleaning, filling, and capping of syrups, liquid preparations, tinctures, and other small-volume liquid formulations across industries such as pharmaceuticals, chemicals, food, and beverages. It can also be seamlessly integrated with other equipment to form a complete production line. The machine employs sealed-bottle-mouth ionized-air blowing to eliminate static electricity and thoroughly clean bottles, thereby ensuring effective pre-filling sanitation of plastic bottles containing oral liquid formulations. This cleaning system significantly enhances product clarity and improves the overall yield of conforming products. The filling section utilizes dual-chamber low-vacuum isobaric filling, while the capping section features magnetic-clutch-driven cap application, eliminating drip-off, foam overflow at the bottle mouth, missed fills due to unaligned bottles, and inadequate bottle positioning. Additionally, the inclusion of a bottle-bottom-and-shoulder positioning and clamping mechanism, along with an automatic clutch that disengages after the cap is fully tightened, effectively minimizes liquid sloshing, dripping, and misaligned caps caused by bottle-to-bottle collisions during continuous operation. These features not only help control risks of drug contamination in the work environment and packaging materials but also ensure compliance with GMP requirements throughout the production process, making this integrated line an ideal solution for manufacturers of liquid dosage forms.
This cleaning, filling, and capping machine is the first of its kind in China and represents a state-of-the-art filling and packaging solution. It employs ionized air for bottle cleaning, negative-pressure filling, and magnetic-coupling cap screwing, making it ideally suited for the cleaning, filling, and capping of syrups, mixtures, tinctures, and other small-volume liquid products in the pharmaceutical, chemical, food, and beverage industries. The equipment can also be integrated into a complete production line when combined with other machinery. It seals the bottle mouth while simultaneously blowing ionized air to eliminate static electricity and thoroughly clean the container, thereby effectively preparing plastic-bottle oral solutions for filling. This cleaning process enhances product clarity and improves the rate of conforming products. The filling unit utilizes dual-chamber low-vacuum negative pressure to achieve precise, consistent filling. The capping mechanism employs a magnetic-clutch system to ensure secure cap tightening, preventing drops, foam overflow at the bottle mouth, and filling failures due to missing bottles. Additionally, a bottle-bottom-and-shoulder positioning clamp and an automatic clutch for the capping head are incorporated to minimize liquid sloshing, dropping, and tilting caused by impact during continuous operation of the integrated unit. These features effectively reduce contamination of the pharmaceutical liquid and the surrounding work environment and packaging materials, ensuring compliance with GMP standards. As such, this equipment is the ideal choice for manufacturers of liquid dosage forms.
Performance Features:
Performance features:
- Ionized air cleaning is employed to eliminate static electricity inside the bottle, adsorb suspended particles, and enhance product clarity.
- Eliminate static within the bottle, adsorb suspended particles, and enhance product clarity through ion wind cleaning.
- No bottle, no filling; no dripping during filling, ensuring no contamination of the bottle neck threads or the bottle body.
- Reject filling in case of no bottle, ensure no drop in filling and do not pollute bottle mouth screw thread and bottle body.
- No foaming occurs during filling, and no liquid overflows from the bottle opening.
- Do not generate foam and overflow the liquid in case of filling.
- Can be cleaned and disinfected online.
- Clean and sterilize online.
- Maintain consistent filling levels.
- Maintain a consistent liquid surface during filling.
- Air-blowing parallel cap feeding, disc-based cap separation, vertical cap picking by the capping head, and precise cap alignment during capping.
- Feed the product in a direction parallel to the airflow, cap the container, then vertically remove the cap using the capping head and precisely screw on the center cap.
- Magnetic screw cap, with adjustable tightening torque and automatic clutch to prevent damage to the bottle cap.
- Secure the cap using magnetic force, adjust the tightening torque, and automatically release it without damaging the bottle cap.
- Cam-driven bottle-body positioning mechanism ensures precise alignment, eliminates slippage, and prevents damage to the bottle body.
- The cam bottle lifting and positioning machine can accurately locate the bottle without causing slippage or damage to the bottle body.
- Bottle washing, filling, and capping operate continuously with no impact, no liquid sloshing, and high output.
- Continuously clean, fill, and cap the containers without impact or liquid sloshing, achieving high output.
Main technical parameters:
Main technical parameters:
- Production capacity: 350 b/min
- Productivity: 350 b/min
- Number of washing/filling/capping heads: 32/30/16
- Cleaning/filling/capping header number: 32/30/16
- Main motor power: 4.0 kW, 380 V, 50 Hz
- Main motor power: 4.0 kW, 380 V, 50 Hz
- Water-ring vacuum pump power: 3 kW, 380 V, 50 Hz
- Power of water loop vacuum pump: 3 kW, 380 V, 50 Hz
- Vortex vacuum pump power: 3 kW, 380 V, 50 Hz
- Power of vertex vacuum pump: 3 kW, 380 V, 50 Hz
- Overall machine weight: 3,800 kg
- Weight of whole machine: 3800 kg
- External dimensions: 3150×1700×2300 (mm)
- Dimensions: 3150×1700×2300 (mm)
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