ZYXGF-200 (150) Automatic Droplet Eye Drop Washing-Filling-Capping Rotary Production Line (Linear Type)
ZYXGF-200 (150) Automatic Production Line for Purging, Filling, Plugging, and Capping of Eye Drops (Linear Configuration)
Category:
Eyedrop Production Line Series
This integrated washing, filling, stoppering, and capping unit for eye-drop bottles comprises three main modules: bottle sorting, bottle feeding, ionized-air bottle washing, and filling–stoppering–capping. It is primarily used to perform a series of operations on eye-drop bottles, including bottle sorting, bottle loading, ionized-air washing, metered filling, internal stoppering, cap application, and cap sealing. The entire production process is carried out under Class 100 laminar-flow protection and sterile isolation conditions, with each operational area separately isolated and protected, thereby ensuring aseptic manufacturing of eye-drop products. The system complies with the 2010 edition of China’s GMP requirements and can also be adapted for the production of other small-volume plastic-bottle products.
The integrated purging, filling, plugging, and capping unit for eye drops comprises a vial straightening and feeding section, an ionized-air purging section, and a filling, plugging, and capping section. It is primarily used to perform vial straightening, vial feeding, air purging, metering, split charging, internal plugging, cap placement, and capping for eye-drop vials. The entire production process is carried out under 100-level laminar-flow protection and aseptic isolation conditions, with each operational area separately isolated to ensure aseptic manufacturing of eye-drop products and compliance with the national GMP requirements (2010). This production line is also suitable for the manufacture of other small-capacity plastic vials.
System components:
- Automatic Bottle Sorting and Feeding System
- Ion air purification and exhaust system
- Linear Servo Ball Bearing Precision Ceramic Filling System
- Linear vacuum suction plug and upper-plug system
- Linear claw-type lid removal and capping system
- Linear Servo Constant-Torque Positioning Capping System
System composition:
- Automatic vial straightening and feeding system
- Ion air purging and venting system
- Linear-pattern servo ball precision ceramic filling system
- Linear Pattern Vacuum Suction and Plugging System
- Linear-pattern claw-type cap extraction and capping system
- Linear-pattern servo constant-torque positioning capping system
Technical Specifications:
- Applicable specifications: 1–15 ml plastic bottles, inner stoppers, and outer caps
- Production capacity: 120–200 bottles per minute
- Number of filling heads: 8 (secondary filling)
- Number of gland heads: 4
- Number of screw caps: 4
- Measurement accuracy: ≤±0.5%
- Pass rate for upper sieve: ≥99.8%
- Cap-sealing pass rate: ≥99.8%
- Compressed air pressure: 0.2 MPa
- Compressed air consumption: 65 m³/h
- Total power: 12.5 kW, 380 V (220 V), 50 Hz
- Machine net weight: 3950 kg
- External dimensions: (Length × Width × Height) 7200 × 1300 × 2250 mm
Technical parameters:
- Applicable specification: 1–15 ml plastic vial, inner plug and outer cap
- Production capacity: 120–200 vials per minute
- Filling number: 8 (secondary split charging)
- Press capping number: 4
- Capping number: 4
- Measurement precision: ≤±0.5%
- Plug-in qualification rate: ≥99.8%
- Capping qualification rate: ≥99.8%
- Compressed air pressure: 0.2 MPa
- Compressed air consumption: 65 m³/h
- Total power: 12.5 kW, 380 V (220 V), 50 Hz
- Net weight of machine: 3950 kg
- Size (L×W×H): 7200×1300×2250mm
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