ZKGX Series Integrated Filling and Capping Machine (with Online CIP/SIP Function)
Category:
Liquid Production Line Series
This machine is a next-generation liquid filling system featuring a streamlined design, digital control, forward-looking GMP principles, drip-free filling, in-line cleaning and sterilization (CIP/SIP), and easy maintenance—making it an upgraded replacement for conventional domestic liquid filling equipment.
This machine is suitable for the filling and sealing of liquid, syrup, compound preparations, oral liquids, washes, disinfectants, tinctures, and other liquid formulations packaged in plastic or glass bottles, serving industries such as pharmaceuticals, food, chemicals, and beverages. It is particularly well-suited for products with stringent cleaning and sterilization requirements (including control of microorganisms and microbial colonies). The machine can be integrated with multiple standalone units—such as automatic bottle orienting, bottle washing, bottle drying (for glass bottles), visual inspection under lamps, and labeling—to form a production line, enabling automated, interconnected manufacturing of various specifications, product varieties, and dosage forms.
Key features:
►The material piping system features a compact design and digitized operation; all parameter settings are configured via the HMI, and data can be exported over the network or via USB, facilitating production and quality management.
► Enables online cleaning and sterilization (CIP/SIP), thoroughly addressing the issue of microbial and colony count exceedances in material pipelines.
►The entire Cleaning-in-Place (CIP) and Sterilization-in-Place (SIP) process is conducted in a closed environment, ensuring that the material piping remains isolated from the external environment upon completion. This guarantees a sterile condition after SIP and significantly reduces the risk of human-induced and environmental contamination.
► The cleaning and sterilization pipeline ends can be equipped with online conductivity and cold-spot detection points for real-time online monitoring and data printing.
►High filling accuracy, ≤±1.0%; minimal post-production material residue, only about 1 L, thereby improving yield and reducing costs.
► After filling, the filling head is evacuated to completely eliminate dripping and ensure product quality.
► Translational lid feeding with pilot-positive, rear-vertical lid pickup ensures precise lid alignment without damaging the lids.
► Claw-type lid gripper, capable of accommodating lids from different manufacturers within a specified tolerance range.
► Magnetic clutch capping head with adjustable capping torque; once the cap is tightened, the capping head automatically slips to prevent damage to the cap.
►Unique bottle positioning mechanism with adjustable clamping force and direction; ensures secure grip without slippage or damage to the bottle.
► Non-contact sealing method, low noise, and reduced labor intensity for employees.
► Automatic shutdown upon door opening, with audible and visual alarms to ensure operator safety.
►Simple system maintenance, low maintenance costs, and few wear parts (no pump casing, sealing rings, or other contact-type wear components).
► Multi-product production: filling volume and other parameters can be set independently, enabling one-touch mode switching.
►Can be interlocked with other production lines for coordinated control; automatically delays shutdown upon detection of missing bottles at the front or rear, thereby protecting both the production line and personnel safety.
Technical Specifications:
- Production capacity: 2,400–18,000 bottles/hour
- Number of filling heads: 6–15
- Number of screw caps: 10–14
- Filling accuracy: ≤±0.5–1.0%
- Screw cap pass rate: ≥99.9%
- Air consumption: 0.6 MPa, 50 m³/h
- Electrical power: ~7.0 kW, 380 V, 50 Hz
- Production line weight: ~3500 kg
- External dimensions: 4000 × 1400 × 2100 mm
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Address: No. 269, Zhengda Road, Hunan Environmental Protection Technology Industrial Park, Yuhua District, Changsha City
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Phone: +86-731-85159638 +86-13875971566
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Email: cszyyj@163.com
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