YXGF-120 Automatic Production Line for Eye Drop Washing, Filling, and Capping
YXGF-120Purging Filling Plugging and Capping Automatic Production Line for Eye Drops
Category:
Eyedrop Production Line Series
This integrated washing, filling, stoppering, and capping unit for eye-drop bottles consists of three main modules: bottle sorting, bottle feeding, ionized-air bottle washing, and filling–stoppering–capping. It is primarily used to perform a series of operations on eye-drop bottles, including bottle sorting, bottle loading, ionized-air washing, metered filling, internal stoppering, capping, and cap tightening. The entire production process is carried out under Class 100 laminar-flow protection and sterile isolation conditions, with each operational area separately isolated and protected, thereby ensuring aseptic production of eye-drop products. The system complies with the 2010 edition of China’s GMP requirements and can also be adapted for the production of other small-volume plastic-bottle products.
The integrated purging, filling, plugging, and capping unit for eye drops comprises a vial straightening and feeding section, an ionized-air purging section, and a filling, plugging, and capping section. It is primarily used to perform vial straightening, vial feeding, air purging, metering, split charging, internal plugging, cap placement, and capping for eye-drop vials. The entire production process is carried out under 100-level laminar-flow protection and aseptic isolation conditions, with each operational area separately isolated to ensure aseptic manufacturing of eye-drop products and compliance with the national GMP requirements (2010). This production line is also suitable for the manufacture of other small-capacity plastic vials.
System components:
- Automatic Bottle Sorting and Feeding System
- Ion air purification and exhaust system
- Servo Ball Precision Ceramic Filling System
- Vacuum suction plug and plug-feeding system
- Claw-type lid removal and capping system
- Servo Constant-Torque Positioning Capping System
System composition:
- Automatic vial straightening and feeding system
- Ion air purging and venting system
- Servo ball precise ceramics filling system
- Vacuum suction and plugging system
- Claw-type cap extraction and capping system
- Servo constant torque positioning capping system
Technical Specifications:
- Applicable specifications: 1–15 ml plastic bottles, inner stoppers, and outer caps
- Production capacity: 40–120 bottles per minute
- Number of filling heads: 4 (secondary filling)
- Number of gland heads: 2
- Number of screw caps: 2
- Measurement accuracy: ≤±0.5%
- Pass rate for upper sieve: ≥99.8%
- Cap-sealing pass rate: ≥99.8%
- Compressed air pressure: 0.2 MPa
- Compressed air consumption: 50 m³/h
- Total power: 9.5 kW, 380 V (220 V), 50 Hz
- Machine net weight: 2650 kg
- External dimensions: (Length × Width × Height) 6300 × 1300 × 2250 mm
Technical parameters:
- Applicable specification: 1–15 ml plastic vial, inner plug and outer cap
- Production capacity: 40–120 vials per minute
- Filling number: 4 (secondary split charging)
- Press capping number: 2
- Capping number: 2
- Measurement precision: ≤±0.5%
- Plugging qualification rate: ≥99.8%
- Capping qualification rate: ≥99.8%
- Compressed air pressure: 0.2 MPa
- Compressed air consumption: 65 m³/h
- Total power: 12.5 kW, 380 V (220 V), 50 Hz
- Net weight of machine: 2650 kg
- Size (L×W×H): 6300×1300×2250mm
Related Products
Product Message
If you are interested in our products, please provide your email address, and we will contact you as soon as possible. Thank you!
Contact us now
-
Address: No. 269, Zhengda Road, Hunan Environmental Protection Technology Industrial Park, Yuhua District, Changsha City
-
Phone: +86-731-85159638 +86-13875971566
-
Email: cszyyj@163.com
Scan to follow us