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FKGS Series Integrated Filling and Capping Machine (for 5–30 ml Plastic Bottles of Oral Liquids)

Category:

Liquid Production Line Series


The FKGS series integrated filling and capping machine is primarily designed for the filling and sealing of small-dose glass and plastic bottles. It can perform a range of operations, including automatic bottle orientation (an invention-patented feature), mesh-belt buffered bottle feeding, large-wheel bottle separating, metered portioning, cap pressing (or screwing), in-line visual inspection, and bottle discharge via conveyor or mesh belt. The machine is controlled by a PLC and variable-frequency drive for main power on/off, features human–machine interface operation, and allows data display and storage on a touch screen. It complies with the requirements of the 2010 Edition of the Good Manufacturing Practice (GMP) for Pharmaceuticals.

 

Key features:

► Automatic sorting of plastic bottles, completely resolving the challenge of manual sorting for regulated plastic bottles.

►The large indexing wheel ensures smooth bottle feeding, minimizing bottle jams and breakage for excellent stability.

► Utilizes negative-pressure filling, ensuring no filling occurs without a bottle present; the process is drip-free, prevents foam overflow, and avoids contamination of the bottle mouth and body.

► Parallel lid delivery, vertical lid pickup, vertical lid pressing, or magnetic capping.

► No bottle, no cap; cap shortage alarm triggers shutdown; automatic shutdown upon bottle accumulation.

 

Technical Specifications:

  • Production capacity: 3,600–24,000 bottles/hour
  • Number of filling heads: 20–40
  • Number of press (or screw) caps: 12–20
  • Filling accuracy: ≤±2.0%
  • Cap (twist) sealing pass rate: ≥99.9%
  • Air consumption: 0.6 MPa, 40 m³/h
  • Electrical power: ~7.9 kW, 380 V, 50 Hz
  • Equipment weight: ~2500 kg to 3000 kg
  • External dimensions: 2600×1380×2400 mm, 2960×1800×2400 mm

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