BNGGS Series Three-in-One Filling, Vacuuming, Nitrogen Purging, and Capping Machine
BNGGS Filling –Vacuumizing and Nitrogenizing -Corking 3-In-1 Machine
Category:
Large Infusion Production Line Series
Main uses:
The BNGGS series integrated large-volume infusion filling, vacuuming, nitrogen flushing, and stoppering machine is a packaging unit that combines three core rotary stations—filling, vacuuming and nitrogen flushing, and stoppering—into a single system for the production of glass-bottle large-volume infusions. It features advanced pipeline-style filling, vacuuming followed by nitrogen flushing, and vacuum-based stopper gripping at the stoppering station. The entire machine employs robotic arms to grip the bottle neck for positioning and transfer. This design is not only suitable for the production of conventional large-volume infusions but is also tailored for the manufacture of fat emulsions, amino acid solutions, traditional Chinese medicine injections, and other high-end infusion products. Consequently, in addition to meeting the requirements of the latest GMP standards, the key differentiator of this system lies in its post-filling vacuuming and nitrogen-flushing process, which represents a qualitative leap compared with conventional large-volume infusion filling systems.
Main Applications:
The BNGGS infusion filling–corking integrated machine is a packaging system that combines infusion filling, vacuum–nitrogen flushing, and corking into a single unit. Its advanced pipeline-based filling, vacuum–nitrogen flushing, vacuum corking, and robotic manipulator for bottleneck gripping and alignment ensure that this design is suitable not only for conventional infusion production but also for high-value transfusion applications such as fat emulsions, amino acid solutions, and traditional Chinese medicine injections. This system differs from previous infusion filling systems both in its compliance with the latest GMP standards and in its innovative approach to vacuum–nitrogen flushing.
Performance Features:
- Compact structure, simple installation, convenient operation, and advanced integrated electro-optical-pneumatic automatic control ensure a high degree of automation, reduce the number of operators, achieve high production efficiency, significantly shorten the production line length, and save space.
- Filling time is precisely controlled and metered using a simple yet uniquely reliable pneumatic valve, ensuring that no bottle is filled without a container present and guaranteeing metering accuracy.
- A unique alternating vacuuming and nitrogen-flushing process is employed, which extends both the vacuuming and nitrogen-flushing durations, thereby enhancing production efficiency while reliably controlling the residual oxygen level inside the bottles.
- The vacuuming and nitrogen-filling processes within the bottle are controlled by precisely timing the opening and closing of a simple yet uniquely reliable pneumatic valve, enabling the function of neither vacuuming nor filling with nitrogen. This ensures high-quality nitrogen filling while minimizing nitrogen consumption.
- Vacuum suction using a vortex air pump ensures zero contamination of the workroom;
- A robotic arm grips the bottle neck, ensuring precise centering to guarantee accurate positioning of the stopper-pressing head during the stopper-pressing process.
- The rubber stopper conveying track is rationally designed, with all components in contact during the conveying process meticulously ground and polished. The guiding mechanism within the feed hopper is equipped with functions to reject reversed or overlapping rubber stoppers.
Performance Characteristics:
- With a compact structure, simple installation, easy operation, and advanced integrated automatic control that combines machinery, lighting, and electrical systems, this machine features a high degree of automation, exceptional production efficiency, reduced labor requirements, a shorter production line, and space savings.
- A simple and reliable pneumatic valve is used for fill-level control to ensure precise measurement of quantities. No bottles, no filling.
- The alternating vacuuming and nitrogen purging process increases the duration of evacuation and filling, which not only enhances production efficiency but also ensures reliable control of residual oxygen levels.
- The on-off timing of the simple and reliable pneumatic valve is precisely controlled to ensure the quality of nitrogen filling and to conserve nitrogen. The system first evacuates the bottle and then introduces nitrogen; without vacuuming, no nitrogen filling occurs.
- A vortex air pump is used to create a vacuum and perform corking without any pollution in the studio.
- The manipulator holds the bottleneck to ensure accurate positioning during the corking and pressing of the cork head.
- The plug rails are rationally designed. The spare parts are polished, which ensures that the plugs are conveyed smoothly and that the guide frame within the conveyor bucket prevents plug reversal or overlap.
Main technical parameters:
- Applicable capacity specifications: 50 ml–500 ml
- Filling stations: 32 Nitrogen-filling stations: 32 Stoppering stations: 20
- Filling stations: 24 Nitrogen-filling stations: 24 Stoppering stations: 18
- Production capacity: ≥200 bottles per minute under nitrogen-flushing conditions (≥300 bottles per minute without nitrogen flushing); ≥120 bottles per minute under nitrogen-flushing conditions (≥200 bottles per minute without nitrogen flushing).
- Measurement error: ±1%
- Insertion pass rate: ≥99.8%
- Residual oxygen in the bottle: ≤1.5%
- Motor capacity: 12.25 kW
- Total weight: ~6,500 kg (5,600 kg)
- External dimensions: 4950×2100×2200 (mm), 4150×1700×2200 (mm)
Main Technical Specifications:
- Applicable volume: 50ml-500ml
- Filling station: 32 Nitrogenization station: 32 Corking station: 20
- Filling station: 24 Nitrogenization station: 24 Corking station: 18
- Production capacity: With nitrogenization ≥ 200 b/min (Without nitrogenization ≥ 300 b/min); With nitrogenization ≥ 120 b/min (Without nitrogenization ≥ 200 b/min).
- Metering error: ±1%
- Corking qualification rate: ≥99.8%
- Remaining oxygen: ≤1.5%
- Electric motor capacity: 13.2 kW ()
- Total weight: ~6500 kg (5600 kg)
- Dimensions: 4950×2100×2200(mm)、 4150×1700×2200(mm)
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