ZXGF(Q) Series Linear Plastic Bottle Large Volume Infusion Integrated Machine (Air Washing)
ZXGF(Q)Orthoscopic Plastic-Bottle Infusion Filling-Sealing Linkage Machine
Category:
Large Infusion Production Line Series
This machine represents a new-generation large-volume parenteral solution production line for plastic bottles, featuring a simpler and more streamlined design with an all-frame structure, floor-mounted glass safety doors, digital control, in-line cleaning and sterilization (CIP/SIP), and easy maintenance. It can be directly connected to one-step blow-molding machines (such as those manufactured by Japan’s ASB), making it an upgraded replacement for conventional domestic large-volume parenteral solution production lines.
The ZXGF(Q) series linear plastic-bottle large-volume infusion washing-filling-sealing machine is an integrated packaging unit that combines ion-air bottle washing, filling, and cap sealing into a single machine. It is primarily used for the production of 50-, 100-, 250-, and 500-mL large-volume infusion products. All three stations—washing, filling, and sealing—operate in a linear flow configuration, with the entire machine employing robotic arms to grip the bottle necks for positioning and transfer. During transfer, the grippers automatically open and close, ensuring no abrasion to the bottle body or bottom. This design not only enhances production efficiency but also guarantees the quality of infusion product manufacturing.
Key features:
► Directly connected to a one-step blow-molding machine, with no intermediate transfer stages; fully robotic-arm handling and transfer ensures excellent stability and eliminates cross-contamination.
►Before being conveyed into the filling station, plastic bottles remain in an inverted 180° position throughout the entire process to prevent foreign objects from entering the bottle.
► Ionized air eliminates static electricity on the inner surfaces of the bottle, while a vacuum suction removes suspended foreign particles and expels them outside the machine, ensuring that the interior of the equipment remains clean and uncontaminated.
► Time-pressure filling is employed, enabling online CIP/SIP functionality.
►High filling accuracy, ≤±1.0%; minimal post-production material residue, only about 1 L, thereby improving yield and reducing costs.
►The entire Cleaning-in-Place (CIP) and Sterilization-in-Place (SIP) process is conducted in a closed environment, ensuring that the material piping remains isolated from the external environment upon completion. This guarantees a sterile condition after SIP and significantly reduces the risk of human-induced and environmental contamination.
►The cleaning and sterilization pipeline can be equipped with online conductivity and cold-spot detection points at the outlet, enabling real-time online monitoring and data printing.
►The sealing area is sealed using a heat-seal cap.
► Prior to cap welding, perform bottle-neck alignment and blow-drying to ensure cap-welding pass rate and surface flatness.
►The lid-removal and lid-welding mechanism is servo-controlled, allowing online adjustment of the lid-removal and lid-welding heights.
► After sealing, a robotic arm picks up the bottles and places them on the conveyor belt for automated transport.
►The bottle-washing area is completely segregated from the filling and sealing area, with robotic transfer between the two to ensure cleanliness in the filling and sealing zone.
► The production line features fully integrated, coordinated control; when a bottle shortage is detected at any stage, the system automatically delays shutdown to protect both the production line and personnel safety.
Technical Specifications:
- Production capacity: ~9,000 b/h
- Number of bottle wash heads: 14
- Number of filling heads: 14
- Number of weld covers: 14
- Bottle washing pass rate: 99.99%
- Filling accuracy: ≤±1.0%
- Weld cap pass rate ≥ 99.9%
- Welding cap performance: After welding, the positional deviation between the mouth of the plastic infusion bottle and the cap is less than 0.5 mm.
- Gas consumption: 0.6 MPa ~ 400 m³/h
- Water consumption: ≥0.2 MPa ~ 0.2 m³/h
- Electrical power: ~40.0 kW, 380 (220) V, 50 Hz
- Production line weight: ~5000 kg
- External dimensions: Determined based on production capacity requirements and the customer’s site conditions.
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