KXGF(A)5/30 Series Oral Liquid Wash-Fill-Seal Integrated Production Line
KXGF（A）5/30 Oral Liquid Linkange Production Line of Cleaning, Drying, Filling and Sealing
Category:
Oral Liquid Washing, Drying, Filling, and Sealing Production Line Series
Main uses:
The system comprises three standalone units—the KLCX40(60) ultrasonic cleaning machine, the KSH420(620) sterilization and drying machine, and the DGZ8(12) or FKGZ20(30) oral liquid filling and crimping machine—along with an integrated control system. It is divided into three operational zones: ultrasonic cleaning, drying and sterilization, and filling and sealing. The equipment can automatically perform a series of processes, including water rinsing, ultrasonic cleaning, water flushing, air flushing, drying, sterilization, filling, cap alignment, cap crimping, and counting, making it particularly suitable for the production of oral liquids and other small-volume solutions in pharmaceutical manufacturing.
Main Applications:
This integrated production line comprises a KLCS40(60) ultrasonic cleaning machine, a KSH420(620) sterilization and drying machine, a DGZ8(12) or FKGZ20(30) filling and sealing machine, and a control system that features three operational zones—ultrasonic cleaning, dry sterilization, and filling and sealing. The system can automatically perform washing, ultrasonic cleaning, water filling, gas filling, drying, sterilization, liquid filling, cap handling, cap counting, and other processing steps. It is primarily used in the production of oral liquids and other small-dose solutions by pharmaceutical manufacturers.
Performance Features:
- The design is structurally sound, features mechatronic integration, operates with stability and reliability, and delivers high production efficiency.
- It features automatic control, monitoring, data logging, PLC control, and fault display, resulting in a high degree of automation.
- All critical processes in the manufacturing process are protected by Class 100 laminar flow systems, in compliance with GMP requirements.
- Simply by changing a few components, it can accommodate the production of multiple specifications, offering strong versatility.
Performance characteristics:
- Reasonable design, electromechanical integration, stable and reliable operation, and high efficiency.
- Auto-control, testing and recording, PLC control, fault display, and more—high degree of automation.
- One-hundred-layer laminar flow protection facilities are employed in all critical production processes, in compliance with GMP.
- High degree of universality: exchanging just a few components of the production line can accommodate a wide range of products.
Main technical parameters:
- Applicable specifications: 5–30 ml oral liquid in Type A and Type C bottles
- Production capacity: 200 b/min (300 b/min, 400 b/min)
- Compressed air: 0.4 MPa, 30 m³/h
- Pure water: 0.2 MPa ~ 0.4 m³/h—0.8 m³/h
- Effective width of the sterilization conveyor belt: 400 mm (600 mm, 900 mm)
- Measurement error: ±1%
- Cap-sealing pass rate: ≥99.6%
- Power: 38 kW (43 kW, 50.3 kW), 380 V, 50 Hz
- Dimensions: 8500×2100×2400 mm
Main Specifications:
- Applicable size: 5~30ml
- Production capacity: 200 b/min (300 b/min, 400 b/min)
- Compressed air: 0.2 MPa ~ 30 m³/h
- Pure water: ~0.4 m³/h
- Effective width of sterilizing conveyor belt: 400 mm (600 mm, 900 mm)
- Measurement error: ±1%
- Capping pass rate: ≥99.6%
- Power: 38 kW (43 kW, 50.3 kW), 380 V, 50 Hz
- Dimensions: 8500×2100×2400mm
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